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Widespread use of microwave technology requires quantitative scale-up models. Currently, microwave models are typical qualitative in nature. This work focuses on rendering models quantitative and elucidating the scale-up behavior of microwave heating using numerical simulations. A commonly used bench-scale microwave reactor from the CEM Corp. (CEM Discover SP) is used for benchmarking. To enable quantitative modeling, microwave heating experiments are conducted and compared to COMSOL calculations to develop a calibration curve for the set point vs the actually delivered microwave power. Using the validated computational model, microwave-heating of various liquids in a wide range of vial sizes is investigated. Themore » computational study shows that during the scale-up, the volumetric power absorbed passes through a maximum, whereas the energy efficiency and heating uniformity exhibit strongly nonlinear behavior. As a result, this work introduces a method for quantitative microwave models and insights into the scale-up of commercial microwave reactors.« less

Platinum-based supported catalysts for hydrocarbon conversion are among the most effective for selective dehydrogenation and isomerization processes. However, high process temperatures and the possibility of coke formation require catalyst modifications to mitigate such effects. One of the emerging approaches to prevent platinum catalyst deactivation is the use of boron additives that have been proposed to prevent coking. Despite such a valuable property of boron, the mechanisms for extending the catalyst lifetime and the decrease in coke formation based on this method are still poorly understood. The type and transformations of boron species on silica surface were investigated as a functionmore » of boron introduction, platinum addition, catalyst activation, and catalytic reactivity by a combination of X-ray photoelectron spectroscopy, electron microscopy, solid-state nuclear magnetic resonance spectroscopy, and density functional theory calculations to uncover the possible role of boron modification in improving the catalytic performance. Catalytic nonoxidative dehydrogenation of n-butane revealed that incorporation of boron improved the catalytic activity (similar to 3x) and stability of Pt/SiO₂. The role of boron in enhancing catalytic performance was attributed to facilitating the migration of alkyl groups from platinum catalytic centers to tetrahedrally coordinated boron sites.« less